|
| MOQ: | 1 |
| Price: | Customized |
| Standard Packaging: | Plywood Case |
| Delivery Period: | 30 Days |
| Payment Method: | T/T |
| Supply Capacity: | 10 Sets Per Month |
IEC 60529 Outdoor ESS System IPX5 Water Spray Test System For EV Charging Station Test
Product Information:
Complied standards: Conforms to IEC 60529:2013, ISO20653:2006, IEC60068-2-18:2000, etc.
Application: This product is designed for testing electrical products to assess whether the enclosures and seals can maintain the equipment and components' performance in rain environments. The product adopts a scientific design, enabling it to realistically simulate various environmental conditions such as drip, rainfall, splash, and water spray. With an advanced control system and the application of variable frequency technology, the rotation angle of the rainfall specimen rack, the swing angle of the spray arm, and the spray volume frequency can all be automatically adjusted.
Technical Parameters:
| IPX5 parameters | |
| Number of spray nozzles | Six IPX5 nozzles. |
| Inner diameter of spray hole |
φ6.3 mm(IPX5)
|
| IPX5 spray nozzle | |
| Water spray flow | 12.5±0.625(L/min)(IPX5) |
| Spray distance | The sample is 2.5 to 3 meters away from the nozzle, and the distance is controlled by the tester. |
| Pipe diameter | One piece of 1/2-inch soft pressure pipe and one piece of 1-inch soft pressure pipe. |
| Nozzle connection hose | Imported transparent hose with stainless steel wire |
| IPX5 nozzle bracket | Nozzle height and angle can be adjusted manually |
| Water spray test time | At least 3 minutes or more (adjustable) |
| Water spray pressure | 30～100kpa (adjust according to required flow rate) |
| Automatic spray system |
1. The spray rack is made of formed aluminum profiles, with a set of IPX5 up and down swinging nozzles, which are independently controlled.
2.The movable IPX5 spray nozzle system includes a total of 6 pcs of spray nozzles. One of the IPX5 spray nozzles is positioned at the top for testing the top of the energy storage cabinet. The remaining 5 pcs of IPX5 spray nozzles are located in the middle of the system, each capable of vertical (up and down) swinging with a swing angle of ±15°.
3.There are 6 pcs nozzles in total, each equipped with a mechanical flow meter, with individual flow meters controlling the flow for each nozzle.
(The picture for reference only) |
| Turntable system | |
| Turntable diameter | 4000 mm |
| Turntable load | 1T |
| Turntable speed | 1～5 R/min (adjustable) |
| Water tank parameters | |
| Water tank size | 1000×3000×1000mm(W*D*H) |
| Water tank material | SUS304 stainless steel |
| Water level | Transparent hose, with stainless steel ruler to observe water level, ruler height 1.5m, ruler accuracy: 1mm |
| Water tank level control | Stainless steel float, overflow hole |
| Mobility | Four pcs swivel casters for easy movement, with brakes. |
| Water tank cover | 1 pcs |
| Control System | |
| Controller | 7-inch touch screen controller |
| Control System | This system is designed according to the technical requirements of the rain test. The system is equipped with a manual control function. |
| Manual control of the system | The logical operation of all electrical components in the spraying system is controlled by PLC programming. The spraying time is managed through a timer switch, and the duration can be adjusted as needed |
| PLC System |
1) The PLC program should have reliable interlocking protection for each action, and its peripheral circuit should have reliable protection for PLC output. When electrical control fails, there should be shutdown protection, signal display and alarm functions, etc. Fuses should be set at PLC output points. 2) After each test, the nozzle starts from the bottom and has a return to origin function; 3) Program operation mode: The total operation time can be set. In the program of total time, the spraying time and moving distance of a single point can be set. When the total test time is reached, it can stop automatically. |
| Flow meter, pressure gauge control | Use mechanical flow meter and dial pressure gauge |
| Communication interface | Equipped with Ethernet interface, it can be connected to MES system, and the test process can be viewed by those who monitor the equipment online; the feedback includes test time, start, stop, alarm information, etc. |
| Control cabinet |
The control cabinet integrates XINJE PLC, and the circuit breakers and electrical appliances are internationally renowned brands. Buttons, LCD display screens, indicator lights and connection terminals are all well-known brands. A three-color signal indicator light is installed on the top of the cabinet to issue a warning notice in the first place.
|
| Emergency stop button |
1) Set up an emergency stop button. It is required to be installed in a conspicuous and easy-to-operate position. 2) The emergency stop circuit is composed of hardware and cannot rely on the PLC stop circuit. 3) During an emergency stop, the control power supply, output power supply, PLC input and output power supply, etc. are stopped. |
| Wiring process | It complies with international standards, with a well-organized circuit board layout, secure wiring, and clear labeling. |
| Safety protection system | Power overload/short circuit protection, grounding protection, phase loss protection, alarm prompt |
| The buyer shall prepare | |
| Drainage channel |
Water is not recirculated, needs drainage channel for water drainage Dimensions of the drainage channel: Inner width: 300mm, Left depth: 200mm, Right depth: 300mm. The drainage channel should have a slope (see construction process diagram for details). The sides and bottom of the drainage channel must be covered with tiles.
|
| Power supply |
The buyer shall prepare in advance 380V ±10% (three-phase, five-wire system) power supply, with a dedicated 63A circuit breaker. The air circuit breaker must have wiring terminals, and the power cable should be at least 6m². Frequency: 50Hz ±10%, approximately 10KW.
Temporary construction power supply: The buyer shall prepare in advance 380V ±10% (three-phase, five-wire system) power supply, with a dedicated 63A circuit breaker. The circuit breaker must have wiring terminals, and the power cable should be at least 6m². Frequency: 50Hz ±10%, approximately 20KW. |
| Water source | The buyer shall prepare the water piping in advance, leading the pipeline with a diameter of 63mm or 100mm to the clean water tank. |
| Foundation and groundwork |
The buyer is responsible for the foundation, while the supplier provides the construction drawings. |
| Rain shower chamber | To prevent water from splashing out of the rain shower area during testing, it is recommended to construct a protective barrier outside the rain shower area. |
| Operating conditions of the equipment | |
|
Environmental conditions
|
Temperature: 15°C to 35°C; Relative humidity: 25% RH to 75% RH; Atmospheric pressure: 86 kPa to 106 kPa.
|
| Inlet and outlet pipe diameter | For 1/2-inch pipes, please ensure the user plans the equipment placement in advance and connects the inlet and outlet pipes beforehand. |
| Power supply | 380V (three-phase, five-wire system), with a dedicated 63A circuit breaker. The circuit breaker must have wiring terminals, and the power cable should be at least 6m². Frequency: 50Hz; approximately 10KW (equipment power). |
Video
Video
Video
Video
Video
|
|
| MOQ: | 1 |
| Price: | Customized |
| Standard Packaging: | Plywood Case |
| Delivery Period: | 30 Days |
| Payment Method: | T/T |
| Supply Capacity: | 10 Sets Per Month |
IEC 60529 Outdoor ESS System IPX5 Water Spray Test System For EV Charging Station Test
Product Information:
Complied standards: Conforms to IEC 60529:2013, ISO20653:2006, IEC60068-2-18:2000, etc.
Application: This product is designed for testing electrical products to assess whether the enclosures and seals can maintain the equipment and components' performance in rain environments. The product adopts a scientific design, enabling it to realistically simulate various environmental conditions such as drip, rainfall, splash, and water spray. With an advanced control system and the application of variable frequency technology, the rotation angle of the rainfall specimen rack, the swing angle of the spray arm, and the spray volume frequency can all be automatically adjusted.
Technical Parameters:
| IPX5 parameters | |
| Number of spray nozzles | Six IPX5 nozzles. |
| Inner diameter of spray hole |
φ6.3 mm(IPX5)
|
| IPX5 spray nozzle | |
| Water spray flow | 12.5±0.625(L/min)(IPX5) |
| Spray distance | The sample is 2.5 to 3 meters away from the nozzle, and the distance is controlled by the tester. |
| Pipe diameter | One piece of 1/2-inch soft pressure pipe and one piece of 1-inch soft pressure pipe. |
| Nozzle connection hose | Imported transparent hose with stainless steel wire |
| IPX5 nozzle bracket | Nozzle height and angle can be adjusted manually |
| Water spray test time | At least 3 minutes or more (adjustable) |
| Water spray pressure | 30～100kpa (adjust according to required flow rate) |
| Automatic spray system |
1. The spray rack is made of formed aluminum profiles, with a set of IPX5 up and down swinging nozzles, which are independently controlled.
2.The movable IPX5 spray nozzle system includes a total of 6 pcs of spray nozzles. One of the IPX5 spray nozzles is positioned at the top for testing the top of the energy storage cabinet. The remaining 5 pcs of IPX5 spray nozzles are located in the middle of the system, each capable of vertical (up and down) swinging with a swing angle of ±15°.
3.There are 6 pcs nozzles in total, each equipped with a mechanical flow meter, with individual flow meters controlling the flow for each nozzle.
(The picture for reference only) |
| Turntable system | |
| Turntable diameter | 4000 mm |
| Turntable load | 1T |
| Turntable speed | 1～5 R/min (adjustable) |
| Water tank parameters | |
| Water tank size | 1000×3000×1000mm(W*D*H) |
| Water tank material | SUS304 stainless steel |
| Water level | Transparent hose, with stainless steel ruler to observe water level, ruler height 1.5m, ruler accuracy: 1mm |
| Water tank level control | Stainless steel float, overflow hole |
| Mobility | Four pcs swivel casters for easy movement, with brakes. |
| Water tank cover | 1 pcs |
| Control System | |
| Controller | 7-inch touch screen controller |
| Control System | This system is designed according to the technical requirements of the rain test. The system is equipped with a manual control function. |
| Manual control of the system | The logical operation of all electrical components in the spraying system is controlled by PLC programming. The spraying time is managed through a timer switch, and the duration can be adjusted as needed |
| PLC System |
1) The PLC program should have reliable interlocking protection for each action, and its peripheral circuit should have reliable protection for PLC output. When electrical control fails, there should be shutdown protection, signal display and alarm functions, etc. Fuses should be set at PLC output points. 2) After each test, the nozzle starts from the bottom and has a return to origin function; 3) Program operation mode: The total operation time can be set. In the program of total time, the spraying time and moving distance of a single point can be set. When the total test time is reached, it can stop automatically. |
| Flow meter, pressure gauge control | Use mechanical flow meter and dial pressure gauge |
| Communication interface | Equipped with Ethernet interface, it can be connected to MES system, and the test process can be viewed by those who monitor the equipment online; the feedback includes test time, start, stop, alarm information, etc. |
| Control cabinet |
The control cabinet integrates XINJE PLC, and the circuit breakers and electrical appliances are internationally renowned brands. Buttons, LCD display screens, indicator lights and connection terminals are all well-known brands. A three-color signal indicator light is installed on the top of the cabinet to issue a warning notice in the first place.
|
| Emergency stop button |
1) Set up an emergency stop button. It is required to be installed in a conspicuous and easy-to-operate position. 2) The emergency stop circuit is composed of hardware and cannot rely on the PLC stop circuit. 3) During an emergency stop, the control power supply, output power supply, PLC input and output power supply, etc. are stopped. |
| Wiring process | It complies with international standards, with a well-organized circuit board layout, secure wiring, and clear labeling. |
| Safety protection system | Power overload/short circuit protection, grounding protection, phase loss protection, alarm prompt |
| The buyer shall prepare | |
| Drainage channel |
Water is not recirculated, needs drainage channel for water drainage Dimensions of the drainage channel: Inner width: 300mm, Left depth: 200mm, Right depth: 300mm. The drainage channel should have a slope (see construction process diagram for details). The sides and bottom of the drainage channel must be covered with tiles.
|
| Power supply |
The buyer shall prepare in advance 380V ±10% (three-phase, five-wire system) power supply, with a dedicated 63A circuit breaker. The air circuit breaker must have wiring terminals, and the power cable should be at least 6m². Frequency: 50Hz ±10%, approximately 10KW.
Temporary construction power supply: The buyer shall prepare in advance 380V ±10% (three-phase, five-wire system) power supply, with a dedicated 63A circuit breaker. The circuit breaker must have wiring terminals, and the power cable should be at least 6m². Frequency: 50Hz ±10%, approximately 20KW. |
| Water source | The buyer shall prepare the water piping in advance, leading the pipeline with a diameter of 63mm or 100mm to the clean water tank. |
| Foundation and groundwork |
The buyer is responsible for the foundation, while the supplier provides the construction drawings. |
| Rain shower chamber | To prevent water from splashing out of the rain shower area during testing, it is recommended to construct a protective barrier outside the rain shower area. |
| Operating conditions of the equipment | |
|
Environmental conditions
|
Temperature: 15°C to 35°C; Relative humidity: 25% RH to 75% RH; Atmospheric pressure: 86 kPa to 106 kPa.
|
| Inlet and outlet pipe diameter | For 1/2-inch pipes, please ensure the user plans the equipment placement in advance and connects the inlet and outlet pipes beforehand. |
| Power supply | 380V (three-phase, five-wire system), with a dedicated 63A circuit breaker. The circuit breaker must have wiring terminals, and the power cable should be at least 6m². Frequency: 50Hz; approximately 10KW (equipment power). |
