|
| MOQ: | 1 |
| Price: | Customized |
| Standard Packaging: | Plywood Case |
| Delivery Period: | 30 Days |
| Payment Method: | T/T |
| Supply Capacity: | 10 Sets Per Month |
IEC 60529 Outdoor ESS System IPX5/6 Water Spray Test System For Switchgear Waterproof Test
Product Information:
Complied standards: Conforms to IEC 60529:2013, ISO20653:2006, IEC60068-2-18:2000, etc.
Application: used for conducting IPX5 waterproof testing on outdoor ESS systems, the automatic spraying system is applied to the front, rear, left, right, and top surfaces of the outdoor ESS system.
The equipment consists mainly of a water collection pool, water storage tank, water replenishment system, drainage system, spraying system, electrical control system, and pump system.
Technical Parameters:
|
User site requirements (user-provided) |
1. The equipment occupies a floor area of 6.5m (length) × 6.5m (width) × 3m (height), with a door opening size of 2000mm × 2800mm, featuring manual double doors made of tempered glass. Please have the user provide the site layout plan. (Refer to the construction site plan for details.) 2.The frame is made of stainless steel (100mm fingerprint-resistant stainless steel square tube), with tempered glass (10mm thickness) and magnesium oxide board (height 1200mm). The platform base protrudes 50-80mm above the floor level, made of concrete. The water pool is recessed, allowing for water recycling. 3. Water pool drainage: The bottom of the pool is equipped with a drainage valve. The bottom edge is fitted with a water guide groove directing water to the drainage outlet. Drainage pipes should be connected through the floor slab to the wastewater pipes in the restroom. 4. Laboratory floor: Stainless steel surface. 5. Laboratory door: Double doors made of tempered glass, with waterproof sealing strips along the door edges. 6. Additional ductwork for air guns to blow water. 7.When the user renovates the room, please ensure that electrical outlets, water inlet and outlet points, and other necessary connections are reserved. |
| Existing room size at user site | 6*8m(L*W) |
| Customer sample specifications | 3*2.5*3m(L*W*H) |
| Tested surface | The five surfaces of the outdoor ESS system, excluding the bottom. |
| IPX5 automatic spraying system |
1.The spraying frame is made of formed aluminum profiles, with one set on each side (left-right, front-back). All four units are controlled simultaneously for spraying.
2. Automatic spraying: The IPX5 spray gun mechanism includes 6 nozzles on both the left and right sides, as well as the front and rear. The nozzles feature left-right (up-down) oscillation with a swing angle of ±30°.
3.The left side IPX5 spray gun mechanism has 6 nozzles: One nozzle at the top is used for testing the top of the outdoor ESS system. The 5 middle nozzles on the left side can tilt and spray inward and outward at a 15° angle. When the spraying mechanism moves to the rear of the outdoor ESS system, the nozzles automatically swing 15° to the left for spraying the left side surface.
4.The right side IPX5 spray gun mechanism has 6 nozzles, with one nozzle at the top used for testing the top of the outdoor ESS system. The 5 middle nozzles on the right side can tilt and spray inward and outward at a 15° angle. When the spraying mechanism moves to the rear of the outdoor ESS system, the nozzles automatically swing 15° to the right for spraying the right side surface.
5. The front side IPX5 spray gun mechanism has 6 nozzles, with one nozzle at the top used for testing the top of the outdoor ESS system. The 5 middle nozzles on the front can tilt and spray inward and outward at a 15° angle. When the spraying mechanism moves to the side of the outdoor ESS system, the nozzles automatically swing 15° to the right for spraying the side surface.
6.The rear side IPX5 spray gun mechanism has 6 nozzles, with one nozzle at the top used for testing the top of the outdoor ESS system. The 5 middle nozzles on the rear can tilt and spray inward and outward at a 15° angle. When the spraying mechanism moves to the rear of the outdoor ESS system, the nozzles automatically swing 15° to the right for spraying the side surface.
7. A total of 24 nozzles, with 24 mechanical flow meters. Each nozzle is individually controlled by its own flow meter. |
| Water spray pressure | 30～150kPa |
| Inner diameter of spray hole |
φ6.3 mm (IPX5); Ф12.5mm (IPX6)
|
| Water spray flow | 12.5±0.625(L/min) (IPX5); 100±5 (L/min) (IPX6) |
| Pre-set testing time | Adjustable from 1s to 9999h,59 min, and 59s. |
| Spray distance | The distance between the outdoor ESS system and the spray nozzle is 2.5 to 3 meters. |
| Spray gun material | 304 Stainless steel |
| Shipping method | The outdoor ESS system enters the rain test area via a gantry crane (the customer’s site is already equipped). |
| Movement speed | The movement speed of the support frame is adjustable. |
| Spray coverage requirements |
The automatic spraying system needs to cover the front, rear, left, right, and top surfaces.
|
| Spray method |
The entire test process involves fully automatic spraying, and the movement path of the spraying system does not interfere with the object being tested.
The test process complies with the IPX5 protection level requirements as specified in IEC 60529:2013. |
| Testing time | Adjustable from 1s to 9999h,59 min, and 59s. |
| Side-moving spraying frame | |
| Main parameters of side movable spray rack | The frame is made of 40*40*3mm aluminum |
| The sealing plate is made of 1.2mm stainless steel 304# plate | |
| IPX5 mobile device: servo motor gear connected to the rack for transmission | |
| Swing transmission spray device: adjustable eccentric wheel swing mechanism (swing angle is achieved by adjusting the eccentric distance) | |
| Spraying frame stroke: Equipped with a servo motor gear rack mechanism, the movable stroke is 3 m. | |
| Swing motor | Servo motor and reducer |
| Mobile Motor | Servo motor and reducer |
| Gear | Stainless steel gear |
| Rack | Stainless steel rack |
| The buyer shall prepare | |
| Water circulation system | Water is not recirculated. |
| Drainage channel |
Dimensions of the drainage channel: Inner width: 300mm, Left depth: 200mm, Right depth: 300mm. The drainage channel should have a slope (see construction process diagram for details). The sides and bottom of the drainage channel must be covered with tiles. |
| Power supply |
The buyer shall prepare in advance 380V ±10% (three-phase, five-wire system) power supply, with a dedicated 63A air circuit breaker. The air circuit breaker must have wiring terminals, and the power cable should be at least 6m². Frequency: 50Hz ±10%, approximately 10KW.
Temporary construction power supply: The buyer shall prepare in advance 380V ±10% (three-phase, five-wire system) power supply, with a dedicated 63A air circuit breaker. The air circuit breaker must have wiring terminals, and the power cable should be at least 6m². Frequency: 50Hz ±10%, approximately 20KW. |
| Water source | The buyer shall prepare the water piping in advance, leading the pipeline with a diameter of 63mm or 100mm to the clean water tank. |
| Foundation and groundwork |
The buyer is responsible for the foundation, while the supplier provides the construction drawings. |
| Rain shower chamber | To prevent water from splashing out of the rain shower area during testing, it is recommended to construct a protective barrier outside the rain shower area. |
| Water tank parameters (The supplier shall prepare) | |
| Water tank size | 1000×3000×1000mm(W*D*H) |
| Water tank material | SUS304 stainless steel |
| Water level | Transparent flexible hose, with at least 3 water supply outlets, equipped with a stainless steel ruler to observe the water level. The ruler height is 1.0m, with a precision of 1mm. |
| Water tank level control | Stainless steel float, overflow hole |
| Mobility | Four pcs swivel casters for easy movement, with brakes. |
| Water tank cover | 1 pcs |
| Control System | |
| Controller | Touch screen controller + our independently developed programmable PLC system |
| Control system | This system is designed based on the technical requirements of the rain test. The system is equipped with a manual control function. |
|
Control system requirements
|
1) Control logic requirements: The control logic must be rational, the program safe and reliable, and the control interface easy to read and understand. Test parameters must be adjustable, including but not limited to the following content:
2) Spraying system requirements: The design is simple and rational, with the entire test process fully automated. The movement path of the spraying system should not interfere with the object being tested. The test process meets the IPX5 and IPX6 protection level requirements as specified in IEC 60529:2013.
3) Transmission mechanism requirements: The transmission mechanism should be designed using a typical, mature design scheme. The design must be simple, rational, stable, and reliable.
Oscillating motor: Servo motor + reducer Movement motor: Servo motor + reducer Spraying frame stroke: Servo motor connected to a gear rack mechanism for transmission Swinging spraying device: Adjustable eccentric wheel swinging mechanism, where the swing angle can be adjusted by modifying the eccentric distance. |
| Manual control of the system | The logical operation of all electrical components in the spraying system is controlled by PLC programming. The spraying time is managed through a timer switch, and the duration can be adjusted as needed (the set time is adjustable). |
| PLC System |
1) The PLC program should have reliable interlocking protection for each action, and its peripheral circuit should have reliable protection for PLC output. When electrical control fails, there should be shutdown protection, signal display and alarm functions, etc. Fuses should be set at PLC output points. 2) After each test, the nozzle starts from the bottom and has a return to origin function; 3) Program operation mode: The total operation time can be set. In the program of total time, the spraying time and moving distance of a single point can be set. When the total test time is reached, it can stop automatically. |
| Communication interface |
1) Ethernet interface is provided, the equipment's testing process can be monitored remotely; feedback includes test time, start, stop, alarm information, and more.
2) The control system software of the equipment supports remote program download and remote monitoring.
3) The program features intelligent segment-based automatic speed adjustment design, allowing different speed segments to be set according to customer requirements, particularly for door seal testing with spray. |
| Security Requirements |
The cabinet is integrated with a XINJIE PLC, and circuit breakers and electrical components are from internationally renowned brands. Buttons, LCD displays, indicator lights, and terminal blocks are also from well-known brands. A 3-color signal indicator light is installed at the top of the cabinet to provide immediate alerts in case of any issues. |
|
1) An emergency stop button is provided, and it must be installed in a prominent and easily accessible location. 2) The emergency stop circuit is hardware-based and should not rely on the PLC to stop the circuit. 3) In the event of an emergency stop, the control power, output power, PLC input and output power, and other related power supplies must be immediately cut off. |
|
| Equipment Operating Conditions | |
| Environmental conditions | Temperature: 15°C to 35°C; Relative Humidity: 25% RH to 75% RH; Atmospheric Pressure: 86 kPa to 106 kPa |
| Power supply |
380V ±10% (Three-phase five-wire, with a dedicated 63A air circuit breaker, the air circuit breaker must have terminal blocks, and the power cable must be at least 10m²; 50Hz ±10%; approximately 20 kW). Single water pump power: 12 kW, with 1 pump, total power 12 kW. Single variable speed motor power: There are 4 variable speed motors, with a total power of 400W. |
| Power cord | Standard configuration: 5 m |
| Remark |
1) The buyer is responsible for the drainage, power supply, water source, foundation, and room construction facilities. The supplier will provide the foundation construction drawings and design.
2) The supplier is responsible for the spraying device, water circulation system, and electrical control system. |
| Prohibited for use with test equipment |
1) Testing or storage of biological samples; 2) Testing or storage of highly toxic substance samples; 3) Testing or storage of radioactive material samples; 4) Testing or storage of corrosive substance samples; 5) Testing or storage of strong electromagnetic emission source samples; 6) Testing or storage of flammable, explosive, or volatile substance samples; 7) Testing or storage of samples that may produce highly toxic substances during the testing or storage process. |
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|
| MOQ: | 1 |
| Price: | Customized |
| Standard Packaging: | Plywood Case |
| Delivery Period: | 30 Days |
| Payment Method: | T/T |
| Supply Capacity: | 10 Sets Per Month |
IEC 60529 Outdoor ESS System IPX5/6 Water Spray Test System For Switchgear Waterproof Test
Product Information:
Complied standards: Conforms to IEC 60529:2013, ISO20653:2006, IEC60068-2-18:2000, etc.
Application: used for conducting IPX5 waterproof testing on outdoor ESS systems, the automatic spraying system is applied to the front, rear, left, right, and top surfaces of the outdoor ESS system.
The equipment consists mainly of a water collection pool, water storage tank, water replenishment system, drainage system, spraying system, electrical control system, and pump system.
Technical Parameters:
|
User site requirements (user-provided) |
1. The equipment occupies a floor area of 6.5m (length) × 6.5m (width) × 3m (height), with a door opening size of 2000mm × 2800mm, featuring manual double doors made of tempered glass. Please have the user provide the site layout plan. (Refer to the construction site plan for details.) 2.The frame is made of stainless steel (100mm fingerprint-resistant stainless steel square tube), with tempered glass (10mm thickness) and magnesium oxide board (height 1200mm). The platform base protrudes 50-80mm above the floor level, made of concrete. The water pool is recessed, allowing for water recycling. 3. Water pool drainage: The bottom of the pool is equipped with a drainage valve. The bottom edge is fitted with a water guide groove directing water to the drainage outlet. Drainage pipes should be connected through the floor slab to the wastewater pipes in the restroom. 4. Laboratory floor: Stainless steel surface. 5. Laboratory door: Double doors made of tempered glass, with waterproof sealing strips along the door edges. 6. Additional ductwork for air guns to blow water. 7.When the user renovates the room, please ensure that electrical outlets, water inlet and outlet points, and other necessary connections are reserved. |
| Existing room size at user site | 6*8m(L*W) |
| Customer sample specifications | 3*2.5*3m(L*W*H) |
| Tested surface | The five surfaces of the outdoor ESS system, excluding the bottom. |
| IPX5 automatic spraying system |
1.The spraying frame is made of formed aluminum profiles, with one set on each side (left-right, front-back). All four units are controlled simultaneously for spraying.
2. Automatic spraying: The IPX5 spray gun mechanism includes 6 nozzles on both the left and right sides, as well as the front and rear. The nozzles feature left-right (up-down) oscillation with a swing angle of ±30°.
3.The left side IPX5 spray gun mechanism has 6 nozzles: One nozzle at the top is used for testing the top of the outdoor ESS system. The 5 middle nozzles on the left side can tilt and spray inward and outward at a 15° angle. When the spraying mechanism moves to the rear of the outdoor ESS system, the nozzles automatically swing 15° to the left for spraying the left side surface.
4.The right side IPX5 spray gun mechanism has 6 nozzles, with one nozzle at the top used for testing the top of the outdoor ESS system. The 5 middle nozzles on the right side can tilt and spray inward and outward at a 15° angle. When the spraying mechanism moves to the rear of the outdoor ESS system, the nozzles automatically swing 15° to the right for spraying the right side surface.
5. The front side IPX5 spray gun mechanism has 6 nozzles, with one nozzle at the top used for testing the top of the outdoor ESS system. The 5 middle nozzles on the front can tilt and spray inward and outward at a 15° angle. When the spraying mechanism moves to the side of the outdoor ESS system, the nozzles automatically swing 15° to the right for spraying the side surface.
6.The rear side IPX5 spray gun mechanism has 6 nozzles, with one nozzle at the top used for testing the top of the outdoor ESS system. The 5 middle nozzles on the rear can tilt and spray inward and outward at a 15° angle. When the spraying mechanism moves to the rear of the outdoor ESS system, the nozzles automatically swing 15° to the right for spraying the side surface.
7. A total of 24 nozzles, with 24 mechanical flow meters. Each nozzle is individually controlled by its own flow meter. |
| Water spray pressure | 30～150kPa |
| Inner diameter of spray hole |
φ6.3 mm (IPX5); Ф12.5mm (IPX6)
|
| Water spray flow | 12.5±0.625(L/min) (IPX5); 100±5 (L/min) (IPX6) |
| Pre-set testing time | Adjustable from 1s to 9999h,59 min, and 59s. |
| Spray distance | The distance between the outdoor ESS system and the spray nozzle is 2.5 to 3 meters. |
| Spray gun material | 304 Stainless steel |
| Shipping method | The outdoor ESS system enters the rain test area via a gantry crane (the customer’s site is already equipped). |
| Movement speed | The movement speed of the support frame is adjustable. |
| Spray coverage requirements |
The automatic spraying system needs to cover the front, rear, left, right, and top surfaces.
|
| Spray method |
The entire test process involves fully automatic spraying, and the movement path of the spraying system does not interfere with the object being tested.
The test process complies with the IPX5 protection level requirements as specified in IEC 60529:2013. |
| Testing time | Adjustable from 1s to 9999h,59 min, and 59s. |
| Side-moving spraying frame | |
| Main parameters of side movable spray rack | The frame is made of 40*40*3mm aluminum |
| The sealing plate is made of 1.2mm stainless steel 304# plate | |
| IPX5 mobile device: servo motor gear connected to the rack for transmission | |
| Swing transmission spray device: adjustable eccentric wheel swing mechanism (swing angle is achieved by adjusting the eccentric distance) | |
| Spraying frame stroke: Equipped with a servo motor gear rack mechanism, the movable stroke is 3 m. | |
| Swing motor | Servo motor and reducer |
| Mobile Motor | Servo motor and reducer |
| Gear | Stainless steel gear |
| Rack | Stainless steel rack |
| The buyer shall prepare | |
| Water circulation system | Water is not recirculated. |
| Drainage channel |
Dimensions of the drainage channel: Inner width: 300mm, Left depth: 200mm, Right depth: 300mm. The drainage channel should have a slope (see construction process diagram for details). The sides and bottom of the drainage channel must be covered with tiles. |
| Power supply |
The buyer shall prepare in advance 380V ±10% (three-phase, five-wire system) power supply, with a dedicated 63A air circuit breaker. The air circuit breaker must have wiring terminals, and the power cable should be at least 6m². Frequency: 50Hz ±10%, approximately 10KW.
Temporary construction power supply: The buyer shall prepare in advance 380V ±10% (three-phase, five-wire system) power supply, with a dedicated 63A air circuit breaker. The air circuit breaker must have wiring terminals, and the power cable should be at least 6m². Frequency: 50Hz ±10%, approximately 20KW. |
| Water source | The buyer shall prepare the water piping in advance, leading the pipeline with a diameter of 63mm or 100mm to the clean water tank. |
| Foundation and groundwork |
The buyer is responsible for the foundation, while the supplier provides the construction drawings. |
| Rain shower chamber | To prevent water from splashing out of the rain shower area during testing, it is recommended to construct a protective barrier outside the rain shower area. |
| Water tank parameters (The supplier shall prepare) | |
| Water tank size | 1000×3000×1000mm(W*D*H) |
| Water tank material | SUS304 stainless steel |
| Water level | Transparent flexible hose, with at least 3 water supply outlets, equipped with a stainless steel ruler to observe the water level. The ruler height is 1.0m, with a precision of 1mm. |
| Water tank level control | Stainless steel float, overflow hole |
| Mobility | Four pcs swivel casters for easy movement, with brakes. |
| Water tank cover | 1 pcs |
| Control System | |
| Controller | Touch screen controller + our independently developed programmable PLC system |
| Control system | This system is designed based on the technical requirements of the rain test. The system is equipped with a manual control function. |
|
Control system requirements
|
1) Control logic requirements: The control logic must be rational, the program safe and reliable, and the control interface easy to read and understand. Test parameters must be adjustable, including but not limited to the following content:
2) Spraying system requirements: The design is simple and rational, with the entire test process fully automated. The movement path of the spraying system should not interfere with the object being tested. The test process meets the IPX5 and IPX6 protection level requirements as specified in IEC 60529:2013.
3) Transmission mechanism requirements: The transmission mechanism should be designed using a typical, mature design scheme. The design must be simple, rational, stable, and reliable.
Oscillating motor: Servo motor + reducer Movement motor: Servo motor + reducer Spraying frame stroke: Servo motor connected to a gear rack mechanism for transmission Swinging spraying device: Adjustable eccentric wheel swinging mechanism, where the swing angle can be adjusted by modifying the eccentric distance. |
| Manual control of the system | The logical operation of all electrical components in the spraying system is controlled by PLC programming. The spraying time is managed through a timer switch, and the duration can be adjusted as needed (the set time is adjustable). |
| PLC System |
1) The PLC program should have reliable interlocking protection for each action, and its peripheral circuit should have reliable protection for PLC output. When electrical control fails, there should be shutdown protection, signal display and alarm functions, etc. Fuses should be set at PLC output points. 2) After each test, the nozzle starts from the bottom and has a return to origin function; 3) Program operation mode: The total operation time can be set. In the program of total time, the spraying time and moving distance of a single point can be set. When the total test time is reached, it can stop automatically. |
| Communication interface |
1) Ethernet interface is provided, the equipment's testing process can be monitored remotely; feedback includes test time, start, stop, alarm information, and more.
2) The control system software of the equipment supports remote program download and remote monitoring.
3) The program features intelligent segment-based automatic speed adjustment design, allowing different speed segments to be set according to customer requirements, particularly for door seal testing with spray. |
| Security Requirements |
The cabinet is integrated with a XINJIE PLC, and circuit breakers and electrical components are from internationally renowned brands. Buttons, LCD displays, indicator lights, and terminal blocks are also from well-known brands. A 3-color signal indicator light is installed at the top of the cabinet to provide immediate alerts in case of any issues. |
|
1) An emergency stop button is provided, and it must be installed in a prominent and easily accessible location. 2) The emergency stop circuit is hardware-based and should not rely on the PLC to stop the circuit. 3) In the event of an emergency stop, the control power, output power, PLC input and output power, and other related power supplies must be immediately cut off. |
|
| Equipment Operating Conditions | |
| Environmental conditions | Temperature: 15°C to 35°C; Relative Humidity: 25% RH to 75% RH; Atmospheric Pressure: 86 kPa to 106 kPa |
| Power supply |
380V ±10% (Three-phase five-wire, with a dedicated 63A air circuit breaker, the air circuit breaker must have terminal blocks, and the power cable must be at least 10m²; 50Hz ±10%; approximately 20 kW). Single water pump power: 12 kW, with 1 pump, total power 12 kW. Single variable speed motor power: There are 4 variable speed motors, with a total power of 400W. |
| Power cord | Standard configuration: 5 m |
| Remark |
1) The buyer is responsible for the drainage, power supply, water source, foundation, and room construction facilities. The supplier will provide the foundation construction drawings and design.
2) The supplier is responsible for the spraying device, water circulation system, and electrical control system. |
| Prohibited for use with test equipment |
1) Testing or storage of biological samples; 2) Testing or storage of highly toxic substance samples; 3) Testing or storage of radioactive material samples; 4) Testing or storage of corrosive substance samples; 5) Testing or storage of strong electromagnetic emission source samples; 6) Testing or storage of flammable, explosive, or volatile substance samples; 7) Testing or storage of samples that may produce highly toxic substances during the testing or storage process. |
